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The construction and use of plumbing and piping systems cannot be complete without consideration of the use of pipe hangers and clamps. These components assist in maintaining the position of both the pipes and their parts so that their correct orientation has been achieved and that the chances of stress on the pipes are minimized and any movement or damage to them over time is prevented. These devices which are very basic and simple in nature also have a great impact in both domestic and industrial centers for instance supporting the water supply lines and the HVAC systems as well.
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What Are Pipe Hangers and Clamps?
Pipe hangers and clamps are often employed as structural components that are designed to support pipes from above or to attach them to walls, ceilings, or floors. They anchor pipes in position while enabling expansion, contraction and motion which will occur as a result of pressure or temperature fluctuations. If these supports are not provided, pipes might get displaced from their positions, droop or even break which would cause leaks or damage and therefore failure of a system.
Key Benefits of Pipe Hangers and Clamps
1. Prevention of Pipe Damage: When pipes have not been well supported, such conditions lead to excessive forces being applied on them which in the long run will lead to cracking or dislocation as well as defective alignments and possible disconnections. The fact that pipe hangers and clamps can be used as a means of support for the piping system ensures that the piping system will not be subjected to use and tear unnecessarily.
2. Efficiency of Load Transfer: Hangers and clamps which are properly installed do not cluster at one particular location and initiate twisting of pipes and their contents. In doing so, they reduce the load on a point or area, minimizing chances of damage to the structure and extending the life of the entire system.
3. Containing Effects of Impact: Where pipes are moved or even vibrated, there is emission of sound in HVAC or mechanical systems. To this end, pipe hangers and clamps seek to minimize movement to reduce vibrations and the noise.
4. Allowance for Thermal Movement: Due to changes of temperature, pipes contract and expand most especially in systems that are used to carry hot water, steam or fluids. As a result, pipe hangers and clamps are manufactured to control excessive movement during the phase of extreme expansions and prevent buckles and many other damages.
5. As outlined by the relevant Authorities: For industrial or commercial constructions, building codes and safety procedures stipulate the need to effectively utilize pipe hangers and clamps. These types of supports indeed ensure that the compliance of standards is met further enhancing the safety and overall adequacy of the structure of the building.
Types of Pipe Hangers and Clamps
While there are a large number of different types of pipe hangers and clamps, each is intended for a certain application and a specific type and condition of the pipe. Some of the common types may include the following:
• Riser Clamps: These clamps are applied in supporting vertically lying pipes mounted within a riser system which is mostly used in multistory buildings. Riser clamps are often situated at floor levels to constrain load for such pipes running within the vertical level of the building, going up or down.
• Clevis Hangers: Clevis hangers are U shaped structures that allow pipes to be supported and be able to dangle. They find extensive applications in plumbing and HVAC systems to hang pipes from ceilings or other overheads.
• Strut Clamps: The strut clamp was designed to attach pipes to metal framework channels (strut systems). These are very common applications in commercial and industrial zones because they allow a flexible arrangement to position the supports around the pipes.
• Pipe Saddle Supports: These structures are used to hook pipes and then offer a place to rest the pipe at a given angle. Saddle supports can be used for more heavy duty applications such as with industrial piping that uses larger and heavier pipes since they do not permit the pipe to touch the hard surface underneath it and cause damage.
• Two-Bolt Pipe Clamps: These are most commonly used for heavier or larger pipes which require more support. Utilising a two-bolt design means a better hold of the pipe is created, preventing it from moving even in high stress or high vibration situations.
• Split Ring Hangers: Split rings provide a mount for horizontal pipes which are also flexible. Due to their split design, split rings can be placed on the pipe without screwing them to the pipe first, making them ideal for maintenance or system changes.
Picking The Right Types Of Pipe Hangers And Clamps
Different pipe hangers and clamps can be used depending on a variety of factors such as type of piping, type of environment and application. Some more things to consider include:
1. Pipe Material and Size: There are different types of hangers and clamps for different materials such as copper, steel or plastic and pipe sizes as well. In selecting a support, check if it is suitable for the pipe material and can fit that specific diameter.
2. Load Capacity: The weight of pipe and contents will place certain minimum requirements of the load capacities of hanger and clamps. For example, applying excessive weight on a clamp may cause it to be damaged so suitable supports should be chosen accordingly.
3. Temperature and Environmental Conditions: If temperature changes or corrosive environments exist, the pipe hangers and clamps should be selected such which can withstand such conditions. Corrosive or high-temperature environments, for instance, may require the use of stainless steel or coated clamps.
4. Mounting Surface: The mounting surface on which the pipe will be fixed on, be it a wall, ceiling or floor also comes into play as far as choosing the right hanger or clamp is concerned. There are those supports which enable overhead suspension while some hold pipes fixed to the wall or floor.
5. Vibration and Movement: If the piping system is involved in vibration, movement or expansion due to pressure or temperature changes, then flexibly designed hangers and clamps that secure tightly should be chosen.
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